info@senger.com.au +61 0413 886 800
Capabilities · What we do

Work that survives the site walk.

Mechanical and structural engineering, FEA verification and fabrication-ready documentation, across mining, materials handling, custom machinery and structural steelwork. Every design is reduced to first principles, verified by hand or FEA, and documented to a quality the workshop can build from directly.

4
Core service areas
15+
Australian Standards routinely applied
5
Stage engineering process
48h
Typical brief response window
Approach

We work on industrial, mining and architectural projects around Perth and across Western Australia. The experience comes from years inside established Perth engineering firms, and the same discipline carries over here: proper checks, clean documentation, and everything tied back to the standards.

Every brief is reduced to first principles before geometry is committed. Loads are calculated, load paths traced, materials selected against the appropriate code, and the design verified by hand or by FEA before drawings are issued. No assumptions, no shortcuts.

Australian Standards · Reference frame

Designed and documented to code.

Senger Engineering operates within the framework of Australian Standards. The references below describe the principal codes consulted across mechanical, structural, welding and access work, selected per project to suit the application and client specification.

AS 4100
Steel structures
Member capacity, connection design and stability of structural steel.
AS 3990
Mechanical equipment, Steelwork
Steelwork supporting mechanical and process equipment.
AS/NZS 1170
Structural design actions
Permanent, imposed, wind, snow and combination actions.
AS/NZS 1554
Structural steel welding
Welding processes, weld categories and inspection requirements.
AS 1418
Cranes, hoists & winches
Lifting equipment, lifting points and rigging design.
AS 4024
Safety of machinery
Guarding, risk assessment and safety distances for industrial machinery.
AS 1657
Platforms, walkways & ladders
Fixed access platforms, stairs, walkways and guardrails.
AS/NZS 3678
Hot-rolled steel plate
Plate, floorplate and slab specification and grades.

Additional standards (AS 1210 pressure vessels, AS 2885 pipelines, AS 1170.4 earthquake actions, AS/NZS 1252 high-strength bolts, project-specific client specifications) consulted as required.

Engineering process · Five stages

From brief to fabrication.

  1. 01

    Brief & scope

    Engagement begins with a clear, written scope: deliverables, governing standards, client specifications, interfaces with other trades, and acceptance criteria. No work begins before the brief is agreed.

    Reviewing the brief and engineering drawings
  2. 02

    Concept & first principles

    Loads are calculated, load paths traced and critical components sized by hand or spreadsheet before any 3D geometry is committed. The concept is validated against the brief and discussed with the client.

    Concept worked up into a manufacture-ready machine assembly
  3. 03

    Detailed design & analysis

    3D modelling and detailing in SOLIDWORKS. Where required, FEA is performed in SOLIDWORKS Simulation for stress, deflection and fatigue verification, with mesh studies and convergence documented in a formal report.

    FEA stress analysis result
  4. 04

    Documentation

    General arrangement, fabrication and shop drawings produced to construction-ready quality in AutoCAD and SOLIDWORKS Drawings. Bills of materials, weld schedules, bolt callouts and surface treatment notes included as required for issue to fabricator.

    Engineered equipment ready for the workshop
  5. 05

    Manufacture support

    Drawing queries, fabrication RFIs and minor design adjustments resolved in collaboration with the fabricator and client. Revisions issued and documented through to as-built where required.

    Steel fabrication in the workshop
Software stack

The tools behind every drawing.

SOLIDWORKS
3D modelling, assembly, drawings
SOLIDWORKS Simulation
Linear & non-linear FEA, fatigue
AutoCAD
2D documentation, GA & shop drawings
FEM Tools
Tensile structures, form-finding
Deliverables

What leaves the studio.

General arrangement drawings
Layout, principal dimensions, datums and key interfaces.
Fabrication & shop drawings
Profiles, hole patterns, weld callouts, bend allowances.
FEA & analysis reports
Stress, deflection, fatigue, mesh studies and convergence.
Design calculations
First-principles workings referenced to applicable standards.
Bills of material
Itemised quantities, grades and finishes for procurement.
Standards-referenced design notes
Clear traceability of every check to AS/NZS clauses.
3D models & renders
Native SOLIDWORKS files, STEP exports and visualisations.
Manufacture support
RFI responses, minor revisions and as-built updates.
Industries served

Built for industries that don't forgive errors.

  • 01 Mining & mineral processing
  • 02 Materials handling & conveyors
  • 03 Custom machinery & equipment
  • 04 Industrial sheds & portal frames
  • 05 Architectural & tensile structures
  • 06 Trailers & mobile equipment

Got a project? Let's talk.

Brief, sketch on a napkin, or a full specification, send what you have. Initial scoping calls are free.

Discuss your project